Inside the factory
How your garments are made
Ten production stages between your tech pack and your warehouse, each with a quality checkpoint. This is what happens on the floor once your sample is approved.
Production flow
10 stages, 10 checkpoints
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01Tech pack & pattern
We read your tech pack or reference garment, grade the pattern across your size range and mark every measurement point.
Measurement chart signed off with you
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02Fabric sourcing & inspection
Fabric is booked to the agreed composition and GSM. Rolls are checked for weight, shade and visible faults before anything is cut.
GSM, shade and fault check per lot
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03
Cutting
Fabric is spread, rested and cut to the graded pattern. Panels are bundled and numbered by size and shade so every garment matches.
Panel size check against the pattern
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04Printing
Screen print, puff print or DTF is applied to cut panels, so artwork sits exactly where your spec says. Colours are matched to your approved strike-off.
Placement, colour and wash test on first pieces
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05Embroidery & patches
Flat, 3D puff and chenille embroidery, woven or felt patches. Your logo is digitised once and approved on the sample before bulk runs.
Thread colour and stitch density check
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06Stitching
Garments are assembled on the line with overlock, flatlock and coverstitch machines, ribs and trims attached in sequence.
In-line inspection during sewing, not only at the end
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07Washing & finishing
Garment dye, enzyme or stone wash where specified, then thread trimming, pressing and a final shape check.
Shrinkage and hand-feel checked against the sample
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08Labels & trims
Woven neck labels, care labels, size labels, branded zip pullers and drawcords are fitted, all made to your artwork.
Label position and care content check
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09Final quality control
Final inspection against the AQL level we agree with you, measurement checks per size and photos or video for your approval. Third-party inspection is welcome.
Inspection report before balance payment
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10Packing & export
Folded, tagged and bagged as you specify, packed in export cartons with your carton marks, then shipped by express, air or sea with full export documents.
Carton count and packing list check
Quality you can see
You are part of every checkpoint
You approve the sample, the measurement chart and the artwork before bulk starts. During production you get weekly progress photos, and before you pay the balance you receive the final inspection report with photos or video.
- Pre-production sample approved in writing
- Weekly production photos
- Final inspection report before balance payment
- Third-party inspectors welcome
Capabilities
What we can do in-house or with Sialkot partners
| Process | Options | Best for |
|---|---|---|
| Knit & woven fabrics | Fleece, French terry, jersey, twill, nylon ripstop, poly-tricot, melton wool blend | Hoodies, tees, cargos, windbreakers, tracksuits, varsity jackets |
| Printing | Screen print, puff print, DTF, sublimation | Large graphics, small runs, all-over prints |
| Embroidery | Flat, 3D puff, chenille, appliqué, patches | Logos, varsity lettering, premium detail |
| Washing & dyeing | Garment dye, enzyme wash, stone wash, acid wash | Vintage and lived-in looks |
| Labels & trims | Woven, printed and care labels, hang tags, branded zips, drawcords, metal hardware | Complete private label finish |
| Packing | Poly bags, custom packaging, carton marks, barcodes on request | Retail-ready deliveries |
Every order is different. We confirm the exact process, materials and timeline in your quotation.
Start your collection
Ready for your first sample?
Tell us your product, quantity and branding. We reply within one business day with pricing, MOQ and lead time.